Powertrax 9204603000 Manual do Utilizador

INSTALLATION GUIDE

14. Insert a coupler into the ringgear side of the case first.15. Insert the second coupler intothe opposite side of the case.8

16. Make sure paddle opening(widest gap) in ring gear side syn-chro ring is facing out towards you.917. Insert the non-slotted spacerinto the non-slot

19. Verify spacer paddle is alignedwith paddle opening in synchro ringand press driver/spacer down ontocoupler. Driver teeth should be fullyengaged a

22. Install second driver/spacermaking sure the spacer paddle ispointing away from you.1123. Verify spacer paddle is alignedwith the paddle opening in

25. Place the two inner springsinside the two outer springs.26. Compress inner spring andinstall spring assembly into springslot.27. Visually inspect

28. Keeping both drivers wedged inengagement with couplers, rotatedriver’s side wheel forward 1/2 turnto reveal spring slot on other side.29. Compress

1433. Keeping both drivers fullyengaged, rotate both wheels back1/4 turn to expose pinion shaftopening. Make sure saddle springsare all fully seated.

1536. Insert retaining bolt/roll-pin intocase/shaft.35. Using the retaining bolt/roll-pinas a handle, insert the shaft into thedifferential. Press ha

37. Put transmission in gear (or park).HOLD39. Passenger side wheelshould not be able to rotate inthe same direction.40. After sharply turning thepass

1742. Install differential cover with gasket sealant.44. Set parking brake.45. Be sure transmission is ingear or park.46. Remove jack stands, lower ve

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...RING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1029 AOpen Differential IntegralCarrier Non C-ClipVersionw/c-clip driversTMP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Suppor

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Axle HousingAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftPinion ShaftRetaining Bolt or

Pinion ShaftDriver(Slotted)SynchroRingCoupler3PaddlePaddle Openingin SynchroDriver(Non-Slotted)Saddle Springs (8)Active Spacer(Non-Slotted)Paddle Open

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

56. Remove Differential cover anddrain fluid. Clean the diff cover andhousing sealing surface.7. Expose pinion shaft; removeretaining pin/roll pin.

69. Remove both spider gears andtheir thrust washers.10. Remove side gears and thrustwashers.

11. Verify gaps in couplerteeth are aligned with gaps insynchro ring. Place coupler ina vise and use an active spacerto align them if necessary.13. A