Powertrax 9206882826 Manual do Utilizador

INSTALLATION GUIDETM

15. Install coupler inside differentialcase, ring gear side first.816. Install other coupler inside differ-ential case.

17. Make sure paddle opening(widest gap) in ring gear side syn-chro ring is facing out towards you.918. Insert an active spacer into adriver. Seat th

20. Verify spacer paddle is alignedwith paddle opening in synchro ringand press driver/spacer down ontocoupler. Driver teeth should be fullyengaged a

23. Install other driver/spacer mak-ing sure that paddle is pointingaway from you toward rear of differ-ential.1124. Verify spacer paddle is alignedwi

26. Place the two inner springsinside the two outer springs.27. Compress inner spring andinstall spring assembly into springslot.28. Visually inspect

29. Keeping both drivers wedged inengagement with couplers, rotatedriver’s side wheel forward 1/2 turnto reveal spring slot on other side.30. Compress

32. Check the gap betweendrivers using check block. Thenarrow side of the block shouldfit between the drivers, but thewider side should not fit.GoNo

15pinion shaft openingpinion shaft opening34. Making sure drivers stayengaged with couplers, carefullyrotate both wheels backwards 1/4turn to expose p

37. Using the retaining bolt/roll-pinas a handle, insert the shaft into thedifferential. Press hard while twist-ing to pass shaft by springs.38. Inse

39. Put transmission in gear (or park).HOLD41. Passenger side wheelshould not be able to rotate inthe same direction.42. Passenger side wheelshould ro

1844. Install differential cover with gasket sealant.46. Set parking brake.47. Be sure transmission is ingear or park.48. Remove jack stands, lower ve

Notes:

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...TMRING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &a

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1015 ALimited Slip DifferentialIntegral Carrier Non C-Clip VersionTMP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Support (864)

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Axle HousingAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftPinion ShaftRetaining Bolt or

Pinion ShaftSynchroRingCoupler3PaddlePaddle Openingin SynchroDriverSaddleSpring (8)Active SpacerPaddle Opening in Driver(Missing Extended Tooth)EXPLOD

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

56. Remove differential cover anddrain fluid. Clean the diff cover andhousing sealing surface.8. Expose pinion shaft;removeretaining bolt/roll pin an

9. Remove clutch spring (some mayhave multiple coil springs) if pres-ent.610. Remove both spider gears andtheir thrust washers.11. Remove side gears,

12. Verify gaps in couplerteeth are aligned with gaps insynchro ring. Place coupler ina vise and use an active spacerto align them if necessary.14. A