Powertrax 9201202920 Manual do Utilizador

INSTALLATION GUIDETM

15. Install coupler inside differentialcase, ring gear side first.816. Install other coupler inside differ-ential case.

17. Make sure paddle opening(widest gap) in ring gear side syn-chro ring is facing out towards you.918. Insert a half block into an activespacer. Ins

20. Verify spacer paddle is alignedwith paddle opening in synchro ringand press driver/spacer down ontocoupler. Driver teeth should be fullyengaged a

23. Install other driver/spacer/halfblock making sure that paddle ispointing away from you toward rearof differential.1124. Verify spacer paddle is al

26. Place the two inner springsinside the two outer springs.27. Compress inner spring andinstall spring assembly into springslot.28. Visually inspect

29. Keeping both drivers wedged inengagement with couplers, rotatedriver’s side wheel forward 1/2 turnto reveal spring slot on other side.30. Compress

32. Check the gap between drivers using check block. Thenarrow side of the block shouldfit between the drivers, but thewider side should not fit.GoNo

1535. Keeping couplers and driversstationary, rotate case 1/4 turn for-ward to align pinion shaft openings.36. Insert the shaft into the differen-tial

38. Make sure pinion shaft is secureby tapping it in both directions. Thepinion shaft should be held securelyby the half blocks.1637. Push axle shaft

39. Put transmission in gear (or park).HOLD41. Passenger side wheelshould not be able to rotate inthe same direction.43. Repeat the test for both whee

1844. Install differential cover with gasket sealant.46. Set parking brake.47. Be sure transmission is ingear or park.48. Remove jack stands, lower ve

Notes:

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...RING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1028 BAMC 20Limited Slip Differential TMP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Support (864)843-9275 • Fax (864)843-1276 •

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Axle HousingAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftPinion ShaftRetaining Clips (2

Pinion ShaftSynchroRingCoupler3PaddlePaddle Openingin SynchroDriverSaddleSpring (8)Active SpacerPaddle Opening in Driver(Missing Extended Tooth)EXPLOD

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

56. Remove differential cover anddrain fluid. Clean the diff cover andhousing sealing surface.7. Remove the axle retaining boltslocated on the inside

9. Remove clutch spring (some mayhave multiple coil springs) if pres-ent.610. Remove both spider gears andtheir thrust washers.11. Remove side gears,

12. Verify gaps in couplerteeth are aligned with gaps insynchro ring. Place coupler ina vise and use an active spacerto align them if necessary.14. A